Introduction
What are the WEEE and RoHS Directives?
How will the Directives affect my company?
Actions for complying with WEEE
Actions for Complying with RoHS
Introduction to lead free
Choosing your materials
Laminates
Solderable finishes
Components
Component finishes
Lead-free solders
Soldering
Hand Soldering
Reflow Soldering
Wave Soldering
Solder Balling
Tombstoning
Fillet Lifting
Tin Whiskering
Tin Pest
Component failure
Popcorning
PCB warping
Conductive Anodic Filaments
PCB Barrel Cracking
Measling and delamination
Inspection
Optical Inspection
X-ray inspection
In circuit testing (ICT)
Inspection summary
Lead-free reliability
Factors impacting long term reliability
Testing
General observations
Reliability summary
Further information
How do I raise awareness?
Tools resources and further information
Site map
Lead-Free / Faults


Faults

There are a number of problems and faults that can occur during Lead-Free assembly and although many of these are known with traditional tin-lead based processes their occurrence can often be exacerbated by the use of Lead-Free solder alloys and their higher soldering temperatures. There are also one or two problems which have only been identified with the move to Lead-Free assembly. However, with the correct choice of materials and processing conditions they should largely be avoidable. The problems are loosely grouped into those that are specifically associated with solders and solder joints and those that can occur with the associated PCB laminates, components and related materials.

Solder and solder joint Problems:

 

Laminate, components and materials

 

 

Solder Balling

Component failure

Tombstoning

Popcorning

Fillet Lifting

PCB warping

Tin Whiskering

Conductive Anodic Filaments

Tin Pest

PCB Barrel Cracking

 

Measling and Delamination